Two people lean against a wooden cabin with a metal roof, trees in the background.

Meet a Sugar Maker: Don Gilbert

From engineering theory to maple mastery, Don Gilbert’s journey began at the University of Vermont in the 1970s and led to founding Sherman Hollow Organic Farm in Hinesburg. Discover how his lifelong passion for efficiency and innovation shaped a unique path through Vermont’s maple world.

Two people splitting logs with a wood splitter in a snowy setting.

Where it all started

When we asked Don Gilbert about his journey to maple, it began with a familiar story in these parts – a college experience at the University of Vermont. As a senior in the mechanical engineering department in the 1970’s, Don was required to pick a special senior project from a list of offerings around campus. He landed at the Proctor Maple Research Center, with a professor focused on increasing the efficiency of evaporators. As Don explained, it was the height of the energy crisis, so not only was the work a perfect fit for his interests, the project to experiment with preheaters was pretty novel at the time. The work also meant he got to cross paths with David Marvin, and David’s project on woodchipper conveyors.

While I marveled at just how small a world maple really is, Don added, “applying engineering theory at the PMRC was great! I think there is more engineering going on in maple than in most other jobs”. Don eventually finished his project with PMRC and moved on to a successful career in utility management. But he never forgot his love of maple, once teasing his son many years later, that if “he didn’t like maple by the time he was 18, he’d have to leave the state”.

Maple once again became Don’s favorite engineering project in 2012. With a newly purchased property in Hinesburg to build on, and warm memories of sugaring, a good friend sealed the deal for what was next when he said, “you can sugar in your woods”. Sherman Hollow Organic Farm was born! Always up for a project, Don’s first evaporator was a used Leader 2x6 that he boiled on for 10 years. During that decade he purchased an RO and made many updates to his sugarhouse. Don says he felt good about the syrup he was making, but like any engineer worth his salt, was always looking for efficiencies.

Man collecting sap from trees in snowy forest.

It's worth the work

When I asked Don what it was like to finally dig back into what he’d started in 2020, he said, “I was reluctant at first to touch the system. And, it’s a lot of work to change it, but it’s well worth it. I’m convinced I’m making better, higher-quality syrup. And, we’re more efficient now. My syrup [this year] was more clear and consistent on the new equipment, and the flavor is great. I’ve learned more in this process of upgrading my system than if I’d taken on the typical learning process of simply boiling and making adjustments year on year. I’d tell other sugar makers, as you look at the Certification process, recognize it’s your friend. It makes sense to do this”.

Man in winter coats using pliers on a blue tubing attached to tree.

Improvements to the system using VMSMA grant funding:

1 Upgraded existing evaporator to eliminate copper preheater and feed lines

2 Replaced the 2x6 arch and evaporator (which contains copper distribution piping) with a new 2x6 Smoky Lake Corsair arch and evaporator.

3 Replaced current gravity filtration system with a filter press, draw off tank, and steam bottling tank configured to collect and hold the syrup as it is drawn off and then reheat it in batches to food-safe filtration and packing temperatures.

Certificate and bird-friendly logo on wooden wall.

Highlights of Sherman Hollow Organic Farm's certification process:

Quick turnaround! VMSMA’s Certifier conducted

  • an on-site inspection on April 23, 2023. VMSMA shared a corrective action list the following week, and by June the grant proposal was approved.
  • Even though Sherman Hollow is a small-scale producer at 340 taps, they were able to update their system in a sustainable, affordable way.
  • The conversion was a great opportunity for friends and family to get involved throughout the 2023-24 season.

The new equipment and story of Certification attracted more visitors to Open House this year.

For more information on how Certification can work for you, please visit our Sugarhouse Certification Page.